architectural-system-fabricators

2026 Architectural Metal Trends: What Contractors and Architects Should Expect This Year

Wed, 14 Jan 2026 19:48:39 GMT

As the construction industry continues to prioritize performance, durability, and modern design, architectural metal remains a top choice for exterior and interior applications. In 2026, contractors and architects can expect continued demand for custom fabrication, cleaner aesthetics, and fast production timelines. Explore the key trends shaping architectural metalwork this year, and how ASF is positioned to support them.

Aluminum composite material (ACM) panels continue to grow in popularity for commercial façades and wall systems. Lightweight and durable, these panels offer clean lines and smooth finishes that suit both modern and traditional designs.

ASF fabricates ACM panels from top brands like ALPOLIC and ALUCOBOND, with capabilities to route, fold, and prepare panels for installation. Contractors rely on ASF for precise fabrication and fast lead times, especially for large-scale commercial builds.

Increased Use of ACM Panels in Building Envelopes

Architects are pushing for sleeker designs and longer uninterrupted panel runs. ASF’s long-folding machine — the only one of its kind in Connecticut — enables fabrication of metal components over 20 feet in length. This allows for longer trim pieces, copings, and cladding elements with fewer seams.

Custom profiles continue to be in high demand for detailing, water management, and unique visual features. ASF forms components in a wide range of metals, including aluminum, copper, zinc, and stainless steel.

Custom Profiles and Long-Fold Capabilities

Designers are combining materials like fiber cement, metal, and wood-look panels to create contrast and texture. ASF supports this trend with CNC routing for fiber cement panels (such as EQUITONE), as well as cutting and shaping of HPL, ACM, MDF, and other architectural surfaces.

By offering CNC routing and panel fabrication in-house, ASF reduces coordination issues and speeds up delivery.

Mixed-Material Wall Systems

Faster Turnarounds With In-House Services

With project schedules tightening across the board, fabricators who can keep production in-house have a clear advantage. ASF’s investments in coil processing, laser cutting, and brake forming reduce reliance on outside vendors.

This means customers can expect shorter lead times, greater flexibility, and more control over last-minute design adjustments.

Focus on Performance and Longevity

Durability, weather resistance, and low maintenance continue to drive material choices. Pre-finished metals, factory-applied coatings, and post-painting options allow architects to specify materials that meet both performance and aesthetic requirements.

ASF works with customers to select materials that suit the environment and long-term needs of each project.

Partner With ASF for 2026 Projects

From precision-fabricated panels to complex trim profiles, ASF delivers architectural metal components built for today’s design and construction demands. Whether you’re managing a commercial façade upgrade or a ground-up build, ASF has the technology and experience to support your 2026 projects.

How ASF’s New Laser Cutting Capability Improves Turnaround in 2026 Projects

Wed, 14 Jan 2026 19:48:37 GMT

Architectural System Fabricators continues to invest in the latest technology to support faster, more precise metal fabrication. With the addition of a state-of-the-art laser cutting machine in 2026, ASF expands its ability to meet tight deadlines while maintaining high quality standards. Learn how laser cutting helps speed up production timelines and supports complex architectural projects.

Laser cutting uses a focused beam of light to melt, burn, or vaporize metal with high precision. This allows ASF to cut a wide range of metals at high speed without the need for extensive secondary processing.

Compared to mechanical cutting methods, laser cutting creates cleaner edges and tighter tolerances. This reduces the need for additional finishing and helps parts move quickly to the next step in the fabrication process.

Faster Fabrication Without Compromising Quality

Modern architectural components often require intricate cuts, tight curves, or detailed openings. Laser cutting makes it easier to produce these designs consistently and accurately. ASF can now handle complex profiles and patterns directly from digital drawings, reducing manual labor and increasing repeatability.

This capability is especially useful for contractors and architects working with ACM panels, custom profiles, screen walls, and decorative metalwork.

Better Accuracy for Complex Designs

Supports Short Lead Times

Deadlines are a constant pressure on commercial construction projects. With the new laser cutting machine in-house, ASF reduces turnaround time by eliminating the need to outsource precision cutting. This gives ASF more control over production schedules and helps avoid delays caused by third-party vendors.

Customers benefit from a faster overall process, especially when paired with ASF’s other in-house services like brake forming, coil processing, and CNC routing.

ASF’s laser cutting machine can process a variety of materials used in architectural metal fabrication, including aluminum, steel, stainless steel, and more. This flexibility allows for consistent quality across different product lines, whether for roofing, wall panels, trim components, or custom fabrications.

Compatible With a Range of Metals

Designed for High-Volume and One-Off Projects

Whether customers need a single prototype or a full production run, ASF’s laser cutting setup is built to handle both efficiently. High-speed cutting combined with nesting software helps minimize material waste and reduce cost per part, even on smaller jobs.

Laser cutting is ideal for contractors looking for quick-turn parts, architects needing samples, or project managers coordinating multiple scopes of work.

Partner With ASF for Precision Metal Fabrication

ASF’s laser cutting capability is part of a broader commitment to technology, quality, and fast turnaround. By adding this machine to its lineup in 2026, ASF is better equipped to serve projects of all sizes throughout Connecticut and beyond.

Contact ASF today to learn more or to request a quote for your next project.

Common Applications of Steel Coil Processing in Construction

Tue, 22 Aug 2023 02:26:20 GMT

Fabricators transform large, rolled pieces of metal coils into products by shearing and cutting them to the appropriate sizes. Learn common applications of steel coil processing in construction to understand how this manufacturing process helps create sturdy and innovative structures.

Structural Components

Steel coil processing helps manufacture structural components for buildings and infrastructure. Beams, columns, and trusses are three structural designs with different behaviors under applied loads, and they all provide stability to structures by transferring loads to foundations and into the ground.

Steel's inherent strength and durability make it ideal for bearing loads on long-standing structures. Fabricators unroll, cut, weld, and shape steel coils to create safe structural components.

Wall cladding is another common use for steel coil processing in construction. Steel is a long-lasting, low-maintenance material for exterior and interior wall cladding. Additional treatments, such as rust-resistant coatings, can improve its performance in various environments.

Fabricators can cut, shape, and process steel coils according to exact specifications. Intricate designs and patterns on steel panels can enhance the aesthetic appeal of architectural designs.

Wall Cladding

Roof Panels

Fabricators can create metal roofing by unrolling the steel coil and cutting it to length. From there, they shape the sheets in the roll-forming process, which uses a series of rollers. The rollers are in pairs (one above and one below the material) to bend the metal as it passes through.

Processed coils for roofing can come in various textures and colors, fitting diverse architectural styles. Coatings prolong the roof's lifespan and protect against water, sun radiation, and other environmental factors.

Steel coil processing is an essential step in creating structural components, cladding, and roof panels. The efficiency and quality of steel coil processing allow the construction industry to take advantage of steel's strength and versatility.

Partner with Architectural System Fabricators (ASF) for local metal fabrication in Connecticut. We use our extensive experience, top-of-the-line equipment, and quality materials to create metal products that are second to none. Call us today for a free quote on your project.

What Are the Most Used Metals in the Construction Industry?

Thu, 20 Jul 2023 02:50:34 GMT

Durability, affordability, and ease of customization make metals an essential building material in construction. Each metal's unique characteristics make it suitable for structural support, protection, or decoration. Learn more about steel, aluminum, copper, and iron, the most used metals in the construction industry.

Steel

Steel sees use in residential, commercial, institutional, and industrial construction projects. Its strength, durability, and ease of fabrication make it popular for use in building frames, bridges, infrastructure, and more.

Steel structures can withstand various weather events, such as destructive winds from hurricanes and tornadoes. And steel is 100-percent recyclable, meaning manufacturers can recycle it repeatedly without altering its properties.

Aluminum is one of the most used metals in the construction industry. Aluminum's durability, light weight, and corrosion resistance make it an effective material in modern structures.

Aluminum functions in both external and internal applications, including roofs, walls, facades, staircases, and railings. Aluminum always has a thin oxide coating that protects it from corrosion, and this property makes it excellent for use in marine environments.

Aluminum

Iron is an abundant metal often mixed with other elements to create alloys with beneficial properties. Iron combined with different amounts of carbon produces low-, medium-, and high-carbon steel.

Iron can also work in decorative architectural applications. Common examples of ironwork include gates, window frames, railings, and fences.

Construction projects use steel, aluminum, copper, and iron for both structural and decorative purposes. At Architectural Systems Fabricators, our metal forming services transform sheet metal into functional products. Contact us to learn how we can put our expertise and cutting-edge machinery to work for you.

Iron

Copper's high ductility, malleability, corrosion resistance, and electrical conductivity make it a popular metal in construction. Copper is in mechanical, electrical, and plumbing systems that provide essential building services.

Copper's beauty and resistance to thermal changes make it popular in decorative architectural elements. Residential, commercial, and institutional facilities can feature copper roofs, flashings, downspouts, domes, and more to create a fashionable structure.

Copper

5 Things To Look For When Contracting a Metal Fabricator

Thu, 08 Jun 2023 02:59:03 GMT

The right metal fabricator can help you create high-quality, durable products that meet your needs and exceed your expectations. Here are five things to look for when contracting a metal fabricator.

1. Expertise

The fabricator’s expertise is their expert skill and knowledge regarding manufacturing sheet metal products. Work with a company that has a proven record of delivering high-quality products.

A fabricator with expertise will apply their knowledge to your order. They can use the best processes, thoroughly answer your questions, and thoughtfully handle unexpected challenges.

Another important factor to consider is the fabricator’s capabilities, which come from their expertise and equipment. Depending on your project, you may need a fabricator with specific machinery to handle your materials or design.

Fabricators can use various machines to cut, bend, and assemble sheet metal and other flat metals. The devices affect the metalworker’s ability to achieve your designs and how precisely and efficiently they can do so.

2. Equipment and Capabilities

5. Reputation

Finally, check the company’s reputation to understand the experiences other businesses have had. A fabricator with a strong reputation for quality work and customer service will meet your expectations.

Looking at online reviews is usually the easiest way to check a fabricator’s reputation. You can also ask if the company has references you can contact directly.

Architectural System Fabricators is an experienced, reputable metal bending company in New England. Request a free quote today via our contact page, email, or phone.

3. Quality Control

Quality control is critical when it comes to metal fabrication. Quality control is the process the fabricator uses to ensure their products meet specifications.

Quality control helps avoid safety and reliability issues and keeps the fabricator on time and within budget. Before partnering with a company, ask how they control the quality of their fabricated metal.

4. Communication and Customer Service

Clear communication is another thing to look for when contracting a metal fabricator because it’s an important customer service component. The fabricator should provide regular updates on the status of your project.

A fabricator who provides great customer service will answer all your questions. And they’re willing to work with you to find cost-effective solutions that won’t sacrifice quality.

4 Questions To Ask Your Custom Metal Fabricator

Thu, 08 Jun 2023 02:54:55 GMT

It’s possible to get a high-quality custom metal product created within your budget and deadline requirements. Find the best partner for your project by using these four questions to ask your custom metal fabricator.

1. What Experience Do You Have?

Ask the fabricator about their experience to learn how long they have been in the industry and the types of projects they have worked on. You can also request examples of their previous work.

The more experience a fabricator has, the better equipped they are to handle complex projects and deliver great results. You can also ask how the fabricator will use their expertise to handle your custom project.

The equipment the fabricator has in their facility affects the type of work they can do and the capacity they can handle. Ask about the machinery and technology they use.

A well-equipped fabricator handles metal bending, metal coil processing, and other services with the use of various machines. Advanced equipment efficiently delivers precise and accurate results.

2. What Equipment Do You Work With?

Finally, time is often a critical factor for custom projects. Discuss the fabricator’s typical turnaround time to see if it aligns with your schedule.

The fabricator can provide a realistic estimate based on the project’s complexity, their current workload, and facility capacity. Clear timeline expectations can help avoid delays and ensure you meet deadlines.

By asking fabricators some essential questions regarding their experience, equipment, materials, and turnaround times, you can make an informed decision when it’s time to hire a professional. At Architectural System Fabricators, we’re eager to answer all these questions and more to show you why we’re right for the job. Contact us today to speak with our experienced architectural metal fabricators and get your next project started.

4. What Is Your Typical Turnaround Time?

Another question to ask your custom metal fabricator is what materials they use. Ask about the types of metals they specialize in and whether they have experience working with your project’s specific material.

A skilled fabricator has in-depth knowledge of the properties of various metals. They will use their knowledge, skills, and specialized tools to craft the products you need.

3. What Materials Do You Use?

Reasons Your Project Needs Custom Metal Fabrication

Fri, 21 Apr 2023 03:02:26 GMT

Sometimes, typical metal fabrication processes cannot achieve your project goals. But custom metal fabrication takes a specialized approach to create necessary components. Read on to learn about the top reasons your project needs custom metal fabrication.

Save Time and Money

Bespoke metal fabrication makes the best use of time and money when you have a project with special fabrication needs. With a custom order, the fabricator can take a more flexible approach to designing and manufacturing products.

Your fabricator will find the best materials for your application and use efficient machining to create high-quality parts. By creating components to specification, you’ll enjoy improved compatibility that saves installation time and money that would otherwise go to repairs and replacements.

If you need a more durable or efficient component than stock fabrication can provide, enhanced performance is another reason your project might require custom metal fabrication. The fabricator will consider the purpose of the part and its intended environment to choose a metal that will perform well.

The fabricator will also use the best machining processes to ensure superior performance. Precise cuts and bends provide the best fit, and special treatments can enhance and fortify the metal for improved performance.

Enhance Performance

Create Unique Functional and Aesthetic Parts

Use custom fabrication to create functional components as well as aesthetic pieces. Custom metal fabrication is essential for producing components with unique geometries or dimensions. Stock metal fabrication works well for creating common and standard parts, but a one-size-fits-all approach is not suitable for custom parts.

Showcase imaginative designs in architectural projects and other creative industries. When it comes to aesthetic orders, custom fabrication yields durable and eye-catching products. Architectural pieces improve a building’s style and create an impression on viewers. Your fabricator will work with you to bring your plans to life.

Custom metal fabrication saves time and money by providing reliable products according to your project’s specifications. Whether you need better durability, efficiency, or other improvements, fabricators can process and finish custom parts to enhance performance. Finally, custom metal fabrication yields one-of-a-kind parts for functional and aesthetic applications.

Architectural System Fabricators will meet your needs for metal fabrication in Connecticut. We use industry-leading processes to create quality products. Contact us today for information on how we can help you achieve your goals.

What Machines Are Used in Metal Fabrication?

Thu, 30 Mar 2023 03:06:05 GMT

Fabricators use specialized machines and tools to stamp, cut, and bend sheet metal. These machines help produce components such as equipment attachments, car parts, gutters, appliances, and more. Read on to learn more about some of the heavy-duty machines used in metal fabrication.

CNC Machines

Computer numerical control (CNC) machines use coded instructions from a computer to cut metal and other materials, such as wood, plastic, and high-density foam. The device typically uses a mounted router as a cutting tool.

The computer’s software transforms numerical code into instructions. The routing machine then works with high accuracy to punch, cut, or stamp the sheet metal.

A press brake is another machine used in metal fabrication, typically to bend sheet metal. The sides of a press brake are usually C-frames with a table at the bottom and a movable beam at the top. The bottom tool, a die, is mounted on the table and the top tool, a punch, is mounted on the upper beam.

The press brake lowers the punch onto the sheet metal and presses it into the die to form the desired shape. Dies come in many designs; V-dies are the most common type and come in various sizes. Fabricators choose optimal V-dies depending on the workpieces’ resistance to bending.

Press Brakes

Plate Rolling Machines

A plate rolling machine rolls sheet metal into a round or conical shape. Fabricators typically direct newer plate rolling machines with CNC controllers.

Rolling machines with three or four rollers can create many types of outputs. Three-roller machines have two side rolls and one top roll. The side rolls move horizontally, and the top roll moves vertically.

Four-roller machines have two side rolls, one top roll, and one pinching roll. With this machine, the side rolls bend the metal, and the pinching roll holds the plate.

Architectural Systems Fabricators offers quality custom metal bending services, whether you have a straightforward metal bending order or require more complex techniques. We can fabricate aluminum, mild steel, stainless steel, copper, zinc, and more. Call us today or fill out our contact form to learn how we can help with your project.

Tips To Reduce Your Metal Fabrication Expenses

Fri, 03 Mar 2023 03:13:29 GMT

With thoughtful planning, you can save a lot of money on your next metal fabrication job without sacrificing quality or style. Use these tips to reduce your metal fabrication expenses .

1. Work With an Experienced Fabricator

A skilled fabricator has practical experience and knowledge of metals and fabrication processes. Their expertise can help you save money and time while creating quality work.

Working with an experienced fabricator means you can rely on their skills for your project. They can suggest cost-saving modifications, simplifications, and material alternatives that might not be on your radar. And experienced fabricators have a wealth of specialized tools for the job.

Another tip for reducing metal fabrication expenses is to incorporate cost-effective geometry in your designs. The more unique the bends for your project, the more machining and labor you need to create the part, which increases costs.

Fortunately, small changes can make a substantial difference in cost. A well-established fabricator has standard tools for achieving a variety of bends, so you can create a quality design while spending less. When you have some flexibility in your sheet metal design, you can make changes so that your order requires less tooling, saving money and time.

2. Modify the Design

3. Choose the Right Material

Each material has properties that make it more or less suitable for end-use applications, and your selection of materials determines forming possibilities. So choosing the right material can help you save costs on metal fabrication upfront and repairs and maintenance down the line.

Steel, stainless steel, galvanized steel, copper, and aluminum are among the most popular metals. Thicker materials might restrict the cuts or bends the fabricator can achieve. Also, keep in mind that standard sheet metal sizes are typically lower in price than special lengths.

Hire Architectural System Fabricators for exceptional sheet metal bending services. We take pride in our friendly customer service and will work with you to ensure you receive quality metal products at the right price. Contact us today.

What Are CNC Machines and How Do They Work?

Fri, 03 Mar 2023 03:09:41 GMT

Manufacturers who create components from metal, plastic, wood, ceramic, and composite materials use computer numerical control machines, commonly called CNC machines. CNC machines combine the precision of computers with the power of machining devices. Read on to discover what CNC machines are and how they work .

The Basics of CNC Machines

A CNC machine uses a computer to control machining tools such as drills, lathes, and grinders. The computer controls the motorized movable tool and, if one is present, the CNC’s motorized movable platform.

The device processes material based on programmed specifications. CNC machines can process materials without the direct control of a manual operator. However, operators must ensure they program the right specifications into the machine.

Geometric code (G-code) is a programming language for CNC machines. G-code commands instruct the machine on how to move and what speed to move at. M-code controls miscellaneous functions, such as changing pallets. Other commands control other processes, but G-code and M-code are the primary programming languages used to control CNC machines.

There are three programming methods: manual, conversational, and computer-aided manufacturing (CAM) programming. The best type of programming method depends on factors like the operator’s programming knowledge, the geometry of the machined products, and production volume.

Programming Methods

Benefits of CNC Machines

CNC machines are essential for manufacturing components used in a wide range of machines. The medical, aerospace, electronics, and transportation sectors are just a portion of industries that rely on CNC machining.

CNC machines move and cut materials precisely. The process minimizes waste, creates accurate components, and improves production efficiency. This tool helps save time and money on machining, benefiting manufacturers and their clients.

Learning about CNC machines and how they work gives you insight into modern-day fabrication processes. Architectural System Fabricators provides high-quality sheet metal fabrication services , including CNC routing for aluminum composite panels. Contact us today for a free quote or to learn more about our services.

The Most Common Techniques for Bending Sheet Metal

Tue, 27 Dec 2022 03:17:53 GMT

When metal fabricators bend sheet metal, they change the shape of a metal sheet into a desired form. This manufacturing process prepares metal for use in a final product. Learn about the most common techniques for bending sheet metal.

V-Bending

The most common way to bend sheet metal is through v-bending. The fabricator uses a die with a V-shape cut into it. They place the sheet metal over the die and use a V-shaped punch to press into the metal and bend it. This method can create acute, obtuse, and 90-degree angles, depending on the punch and die.

V-bending has three subset methods: bottoming, air bending, and the least common method, coining. U-bending is like V-bending and uses a punch and die to produce a U-shaped curve.

Another common technique for bending sheet metal is roll bending. Fabricators use this method to bend metal into curved shapes such as cones, rolls, and cubes. Roll bending uses a set of adjustable upper rollers and lower rollers to create different dimensions in the metal.

The fabricator places the metal sheet between the rollers, which feed and bend the metal. This process is ideal for curving very long sheet metal parts.

Roll Bending

Edge Bending

Sometimes, fabricators want to bend just the edge of the metal. For edge bending, they place the sheet metal with a portion of the metal hanging over the edge of the lower die. A pressure pad over the sheet metal holds the metal in place.

A wiping die applies force to the end of the metal projecting over the edge of the die. The die pushes the metal, and it bends over the edge of the die. This process can create edge metal parts for roofing projects, such as a drip edge that supports the first row of shingles.

Let the experienced professionals at Architectural System Fabricators complete metal forming services for you. The type of metal bending process you need for your project depends on your desired metal geometry, the properties of the metal, and the product volume. Call us today for a quote!

Rotary Bending

Fabricators use rotary bending when they need to bend sheet metal at more than a 90-degree angle. The punch is a rotating cylinder with a v opening cut into it. The sheet metal lies on an anvil, and the rotary die pushes the sheet down over the edge of the anvil and makes the bend.

This process can bend metal as much as 120 degrees. Since rotary bending requires less force than wipe bending, this method can efficiently produce long and large heavy-gauge parts.

Industries That Rely on Sheet Metal Fabrication

Thu, 22 Dec 2022 14:17:03 GMT

Sheet metal fabrication helps make many processes in the modern world possible. Discover the industries that rely on sheet metal fabrication.

Railroad

By making products for the rail industry, metal fabrication helps keep people and goods moving. Other industries within the transportation sector, such as airlines and marine industries, rely on metal fabrication, too.

CNC machining services create parts for rail cars, trains, railways, and railroad crossings. From heavy steel to lightweight aluminum, the rail industry depends on sheet metal fabricators for quality products.

The electronics industry produces electronic devices such as consumer electronics, industrial equipment, and medical devices. This booming industry relies on sheet metal fabrication for necessary components.

Sheet metal enclosures provide protective barriers around sensitive equipment. And fabricators can customize elements such as cutouts to create unique panels, mounts, and electrical cabinets that accommodate cables, switches, and fans.

Electronics

Aerospace

In conjunction with processes from a range of industries, sheet metal fabrication helps make flight and space exploration possible. Fabricated metal plays a role in the manufacture and maintenance of airplanes, helicopters, and spacecraft.

Fabricators shear, form, and bend metal to create components for aerospace projects. From complex pieces with multiple bends to seemingly simple pieces that require precise shaping, metal fabrication produces durable products for aerospace use.

For custom metal fabrication for your next project, work with a reliable and experienced business. Architectural System Fabricators uses advanced machinery and processes to create high-quality products. Request a quote today.

Construction

Construction is a vibrant sector that encompasses building construction, infrastructure, and industrial construction. Each of these industries uses sheet metal products to create structural components and stylish elements.

Fabricators form steel beams for a variety of structures, including platforms, bridges, and warehouses. They also create aesthetic pieces, such as stylish and durable aluminum composite material (ACM) wall panels, which enhance building architecture.

Oil and Gas

The oil and gas industry discovers oil, transports it, and refines oil to create finished products like gasoline and asphalt. Workers use metal fabrication products to extract, transport, and refine oil.

Fabricators create pipes, platforms, brake frames, and other essential equipment needed in the oil industry. They also create custom-fitted metal components to meet each project’s needs.

Things To Know About Metal Coil Processing

Mon, 17 Oct 2022 14:21:11 GMT

Metal coil processing is an important fabrication service that can help contractors get the materials they need to complete their projects. The process plays a key role in fabricating products used in commercial, industrial, and residential settings. Learn these important things to know about metal coil processing.

What Metal Coil Processing Is

In metal coil processing, the fabricator cuts a coil of metal into smaller coil sizes or flat sheets of different dimensions. The fabricator uses machinery to make precise cuts.

The fabricator processes the metal coil based on the metal’s qualities and the specifications of the project. The metal’s thickness, the width of the coil, and the metal type influence how the fabricator makes the product. The finished product will be easier to use in a range of applications such as roofs, cars, airplanes, home appliances, and more.

The fabricator’s coil processing capabilities depend on their machinery. One of the top services of coil processing is slitting the master coil into narrower coils. Automatic shearing quickly slits through the width of the coil to create smaller coils, which are called mults. Slitting makes metal coil processing more efficient by creating coils at dimensions closer to the final product.

Cut-to-length is another coil processing service that improves metal processing efficiency. With this process, the fabricator uses machinery that unrolls the coil, flattens the metal, and cuts it to the desired length, resulting in sheets or plates of metal.

Coil Processing Services

Advantages of Metal Coil Processing

An important thing to know about metal coil processing is that it’s a key to the efficiency of sheet metal processing. Coils make it easier for mills and fabricators to transport and handle large volumes of metal, meaning less time and labor involved. Machines can precisely cut coiled material, resulting in less material waste.

Meet your project deadline and preserve your bottom line with metal coil processing services. Architectural System Fabricators provides high-quality custom sheet metal fabrication. Give us a call or fill out our contact form today.

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The Most Common Types of Sheet Metal Materials

Tue, 27 Sep 2022 14:40:08 GMT

Metal fabricators bend, cut, emboss, and punch sheet metal to create products for commercial, residential, and industrial use. Manufacturers can transform many types of metals and metal alloys into durable sheet metal for a variety of applications. Explore the most common types of sheet metal materials and their properties.

Aluminum

Fabricators fashion aluminum sheets into products for many industries, including the automotive, construction, and aviation industries. One pivotal quality of aluminum is its light weight, which makes it a perfect material to use on ships, planes, and automobiles where less weight saves fuel. Aluminum is also ductile and corrosion-resistant.

Steel is one of the most common types of sheet metal materials in part due to its high durability. It’s also a versatile material, especially when alloyed with other metals to achieve desirable characteristics. For example, stainless steel is a mix of steel and chromium, molybdenum, or nickel. Stainless steel’s corrosion resistance makes it an excellent material to use in commercial kitchens.

Carbon steel has less than 10.5% alloy content. Depending on the percentage of carbon, people classify carbon steel as low-carbon steel, medium-carbon steel, or high-carbon steel. The higher the carbon content, the harder the steel and the harder it is to bend.

Steel and Steel Alloys

Titanium

Titanium’s high strength-to-weight ratio makes it an ideal material for equipment used in aviation, construction, and medical settings. Titanium is about two-thirds heavier than aluminum, but it is better suited than aluminum for projects that require high-strength materials.

Let Architectural System Fabricators (ASF) provide you with sheet metal bending services. Our knowledge, experience, and top-of-the-line machinery make us a top fabricator in New England. Contact us today to see how we can fulfill your metal fabrication needs.

Copper’s warm, red-orange color distinguishes it from most metals and makes it a popular aesthetic choice for stylized products such as home gutters. Copper’s high electrical conductivity and heat capacity also make it the preferred sheet metal choice for heat exchanger components and electrical equipment.

Copper

The Pros and Cons of CNC Routing Machines

Tue, 27 Sep 2022 14:32:19 GMT

A computerized numerical control (CNC) routing machine uses software and code to cut, shape, and create parts from materials like plastic, foam, wood, and soft metals. Learn the pros and cons of CNC routing machines and consider using it for your metal fabrication needs.

Pro: Works With Various Materials

The CNC routing machine is a versatile piece of equipment that can cut many materials. CNC can cut and shape important construction materials such as ACM, acrylic, phenolics, and high-density polyethylene (HDPE), and more.

Another pro of using the CNC is that it reduces materials waste. This lowers unnecessary costs, helping you to stay within budget. It’s also great for the environment because it reduces the need for materials and minimizes energy waste, too.

Pro: Reduce Materials Waste

Pro: Fast Turn-Around

One of the best reasons to use a CNC routing machine for your project is that it makes quick, accurate cuts. The speed and precision of the CNC shortens production time. You get your finished material faster without compromising quality.

At Architectural System Fabricators, we’re happy to work with you to find the best solutions for your project. Our expertise as ACM fabricators can help you decide if CNC machining is for you. Contact us today for details.

Work With Architectural System Fabricators

After considering so many pros of CNC routing machines, one of the possible cons of CNC machining is the cost. Discussing your project needs with the fabricator can help you balance costs, efficiency, and quality.

The fabricator can explain how factors such as machining time and the cost of materials influence the overall cost. A customer-friendly fabricator can also explain what contributes to the machining cost, such as cut complexity.

Con: Machining Cost (Possibly)

Con: Cost of Equipment

Finally, another possible con of the CNC relates to cost. Having an in-house CNC machine is costly. By partnering with a reliable fabricator, you avoid a large purchase and get to enjoy the benefits of CNC machining.

A Brief History of Metal Bending Machines

Tue, 27 Sep 2022 14:25:49 GMT

A metal bending machine forms metal pieces into diverse shapes including plates, strips, rods, tubes, and more. Metal bending machines shape metal for an array of products such as car panels, aircraft parts, cabinets, gutters, architectural features, and more.

Over time, we’ve discovered more uses for bent metal. This growing demand has prompted the evolution of metal bending machinery. Read this brief history of metal bending machines to learn more.

Shifting From Iron to Steel

In the past, curved metal structures were usually made from iron. Blacksmiths could curve small pieces of iron through hot forging because of the material’s softness. The blacksmith would take the workpiece (usually iron), heat it, and shape it through hammering and pressing.

While trip hammers were used in Imperial China hundreds of years before they appeared in Europe, blacksmiths in medieval Europe began using water-powered hammer forges in the 11th century. With this tool, they were able to create large quantities of steel sheets. This changed the metalworking field, resulting in the formation of specialty metalworking guilds.

During the 18th century, metal started replacing wood in metalworking equipment. This change in material, combined with a more sophisticated system of levers and controls, made metalworking easier. And just as the introduction of mass-produced sheet metal helped the industry take off, the invention of the reversing rolling mill at the end of the 18th century increased mechanical sheet metal production.

The first metal bending machines were made in the 19th century. With these machines, the locking lever and bending tools were powered by hydraulic cylinders and controlled with a lever valve. Eventually, the shears were also powered hydraulically.

The First Sheet Metal Bending Machine

Moving Forward

As in many other industries, metal bending machines are becoming increasingly automated, cost-efficient, and precise. Architectural System Fabricators provides high-quality metal forming services by using advanced metal bending machinery. Let us complete your next fabricating job!

The twentieth century saw massive changes in the history of metal bending machines. Starting in the 1900s, bending systems became increasingly electrified. The first control systems operated clamping, bending, and cutting.

Numerical controls (CNC) for machine tools were developed in the 1970s. The operator could pre-set values for clamping, bending, and cutting. In the mid-1970’s, steel bending machines became capable of curving large steel beams accurately and at a much lower cost. This improved process led to an increase in curved steel in construction.

At the end of the 1990s, operators could use graphic control systems on their metal bending machines. Soon thereafter, operators could input values using touchscreens. CNC metal bending machines make the once extremely difficult tasks of metal-bending so much easier, allowing metal fabricators to create precisely bent parts for offices, airport terminals, mega stores, and much more.

20th Century

Top Benefits of Using Aluminum Composite Panels

Thu, 14 Jul 2022 14:45:32 GMT

The material you choose for your construction project impacts the cost, labor, and time requirements. With this in mind, aluminum composite material (ACM) is an attractive option for indoor and outdoor applications.

ACM consists of three layers: two layers of aluminum that sandwich a non-aluminum core. Consider ACM for your next fabrication project. Learn the top benefits of using aluminum composite panels.

1. ACM Is Durable

ACM has good dimensional stability, so it will maintain its structural integrity. Once we fabricate a panel, it’s unlikely to change its shape due to the environment or wear and tear over time. The durability of ACM makes it a popular choice for installation on ships and for commercial and residential applications.

Another benefit of using aluminum composite panels is that they look beautiful. Choose from a range of colors and finishes that fit the style you want. Whether you want a sleek or matte design or something subtle or eye-catching, aluminum composite panels will work. And since this is a low-maintenance material that resists wear and corrosion, you can enjoy the design for a long time.

2. It Looks Beautiful

Get ACM From Architectural System Fabricators

Architectural System Fabricators works efficiently to deliver high-quality products. ACM panels are some of our top-requested offerings. If you need professional ACM fabricators, contact us today.

4. The Material Is Lightweight

Aluminum is prized for being so lightweight, and ACM’s core is also lightweight. This makes it easier for everyone from fabricators to installers to work with this material. Lightweight materials provide a significant benefit for moving machines, such as automobiles. And transporting ACM panels costs less than it would if they weighed more.

3. ACM Is Versatile

Aluminum composite material’s flexibility makes it a versatile construction piece. It can be punched, engraved, curved, or flattened. This characteristic makes it an ideal medium for creating interesting facades. If you’re interested in incorporating high-quality design into your project, make it happen with ACM.

5. It’s Easy To Install the Panels

Finally, installing panels at your site is simple. Because ACM is versatile, a professional fabricator can make precise forms. And because it’s lightweight and durable, construction workers can easily manipulate the piece into place without worrying about fragility. The easier the installation, the less time and money the process requires.

3 Money-Saving Benefits of Custom Fabricated Metal Roofing

Fri, 10 Jun 2022 14:52:26 GMT

If you need to replace your roof, use fabricated metal instead of asphalt shingles. Making this change can offer you lots of rewards, and you’ll love the look of your new roof.

Invest in your property by choosing the best roof. Learn about three money-saving benefits of custom fabricated metal roofing.

1. Durability: Low Maintenance, Great Savings

Metal roofs outlast asphalt shingle roofs. Whereas changing temperatures and humidity levels degrade shingles, metal roofs have better durability. And they look great the whole time.

Years after you have your custom roof installed, it will still look beautiful protecting your home or commercial space. Compared to traditional shingles, you’ll save on maintenance costs and enjoy a longer roof lifespan with fabricated metal.

The second money-saving benefit of custom fabricated metal roofing is higher energy efficiency. Your rooms will stay cool as the metal reflects the sun’s rays and redirects heat away from the building. In contrast, asphalt shingle roofs attract and retain the sun’s heat, forcing you to run your air conditioner more to reach the same comfortable temperature.

You can add a specialized paint coating to increase your metal roof’s energy efficiency. But even without this option, your metal roof will save you money on your energy bill month after month.

2. Energy Efficiency: Run the AC Less

Let Architectural System Fabricators Create Your Roof

At ASF, we offer the best sheet metal bending services for custom metal roofs. We create beautiful and durable metal fabricated roofs for commercial and residential applications. Contact us today to discuss your project.

3. Improved Home Value

If you’re using a metal roof on a home, you can increase your home’s value. Contemporary metal roofs come in styles and colors that make it easy to enhance your home’s appearance.

Choose a roof that looks beautiful on your home and fits your neighborhood aesthetic. Due to its beauty, durability and longevity, and energy saving features, a metal roof is an attractive feature that can increase your home’s resale value.

5 Benefits of Using Sheet Metal Fabrication in Construction

Tue, 17 May 2022 14:56:35 GMT

Meeting deadlines, staying within budgets, and excellent workmanship all play a role in successful construction projects. Choosing the best material for the job influences how well these factors play out.

Fabricators use sheet metal to create products found in a variety of industries. Find out more about sheet metal’s popularity with this list of five benefits of using sheet metal fabrication in construction.

1. Durability

One of sheet metal fabrication’s main advantages is its durability. Many different metals can form into sheet metal, including aluminum, brass, copper, and steel. The metal you choose influences the characteristics of the resulting sheet metal. For example, steel is much harder than aluminum, so sheet metal made with steel will be more durable.

If you need your sheet metal to withstand high temperatures and heavy loads, you can select for durability. Fabricators can also coat sheet metal in different finishes to help protect if from corrosion and weathering.

Choose the best type of sheet metal for your construction project. When choosing the metal type, consider the purpose of the product and its intended environment.

For example, sheet metal used in shipbuilding relies on different qualities from sheet metal used in mailboxes. Customizing the makeup of your sheet metal for your project’s purpose contributes to the longevity of the product.

2. Longevity

Choose Architectural System Fabricators

We’re dedicated to delivering high-quality products to you on time. We look forward to meeting your expectations for custom sheet metal fabrication. Contact us to get started.

4. Cost-Efficiency

Sheet metal is a relatively inexpensive material, making it an excellent choice for construction. On top of that, processing sheet metal often costs less than processing other materials.

Whereas other metals might need expensive, specific molds to create shapes, fabricators can use press brakes to affordably bend sheet metal. This makes cost savings a key benefit of using sheet metal fabrication in construction .

3. Multiple Forming Processes

There are multiple processes fabricators can use to create varying shapes and sizes of sheet metal, such as rolling and press brake forming. These options for producing precise bends give sheet metal a wide range of uses. The ease with which fabricators can cut and bend sheet metal makes it an excellent material for custom projects.

5. Time Savings

While sheet metal fabrication is labor-intensive, the right metal fabrication shop knows how to deliver quality products quickly. Fabricators use specialized equipment to reduce processing time so that you receive the product sooner.

Using sheet metal will also save you time down the road. A fabricator can very precisely bend sheet metal so that you save time installing pieces. If you need to modify a design afterward, you can remove and replace individual sheet metal components for a quick change.

Selecting the Right Materials for Your Fabrication Project

Tue, 26 Apr 2022 15:04:12 GMT

When starting a fabrication project, you must first determine the best materials for the job. When dealing with metal, there are so many options to choose from that it can be hard to find exactly what you want. Selecting the right material for your fabrication project is an essential step before committing to any work. Know what’s available to you and how they can benefit your metalworking processes.

Steel

Many fabricators turn to steel for most of their needs. It is a great all-purpose metal for construction and other fields. The reason behind steel’s ubiquity is that it is an exceptionally durable material and comes at a relatively cheap price point.

Steel also provides fabricators with a great deal of versatility and mailability, allowing professionals to shape it into many different shapes for different applications.

2. It Looks Beautiful

Know What You Need for Your Fabrication

When dealing with a new project, be aware of the different metals for fabrication. It’s essential to know the different properties of the materials you work with so that you can create the best possible product. You may also consider partnering with a custom sheet metal fabrication supplier to streamline your processes. Getting extra help will take the stress off your employees and allow you to focus on the more critical aspects of business and fabrication.

Copper

Like stainless steel, copper offers a great degree of corrosion resistance. It also has high thermal and electric conductivity. Copper is also a biostatic material, which means that it prevents organisms from attaching to the surface, such as bacteria and other germs.

The metal also comes with a significant amount of mailability, resulting in easy manipulation and forming, but at a cost. Copper is a weak metal and prone to damage. It’s not as durable as other metals like steel, which may discourage general use.

Stainless Steel

While many factors contribute to pricing, generally speaking, stainless steel is more expensive than steel. But with this increase in price comes a few benefits.

The primary reason fabricators may go with stainless steel is that it provides excellent resistance to corrosion, resulting in decreased maintenance costs in the long term. Stainless steel also offers an appealing shine, making it an aesthetically pleasing material.

Brass

Just like copper, brass has excellent thermal resistance. But it also has the advantage of being cheaper than copper. Along with thermal durability, brass also has great electrical resistance, making it ideal for automotive use and as components for hardware tools.

Press Braking vs. Roll-Forming: Key Things To Consider

Wed, 20 Apr 2022 15:07:55 GMT

Press braking and roll-forming are distinct processes for bending metal. Choose between the two to complete your metal fabrication project with the best balance of cost, time, and efficacy.

While both methods yield quality results, consider their strengths and limitations in terms of your project needs. Read about these key things to consider about press braking vs. roll-forming.

Compare How Each Machine Works

Press braking uses a press brake to hold the metal along an axis, then a thin blade (the punch) bends the metal by pressing it into a frame (the die). Different punches and dies curve the metal into different shapes. The metal sheet doesn’t touch the die to make a rounder bend. For sharper edges, direct contact between the metal and the frame causes a crease.

With roll-forming, a set of rollers organized in pairs rest one on top of the other. The machine pushes the metal through the rollers in a continuous pass. Each roller has a different shape, and the rollers press against each other to bend and shape the metal.

The shape and size of the metal you want to bend affect the process you should choose. The press brake works on individual sheets of metal. The width of the press brake limits both the sheet size and bend length that the machine can handle.

Roll-forming is better at handling longer lengths of metal than press braking. The roll-form works with a continuous coil of metal rather than individual sheets. After rolling, cut the pieces to the desired dimensions. There is no limit to the length of the bend.

Consider the Shape and Size of the Metal

Choose ASF

At Architectural Systems Fabricators, we pride ourselves on providing the best metal forming services. We create products for commercial roofers, siding contractors, masons, glaziers, garage door producers, business owners, and residential roofers.

Account for Project Volume

Your project’s volume run is a key thing to consider about press braking vs. roll-forming because it affects the efficiency of these processes. Press braking is generally more affordable than roll-forming, and it’s better for small- to medium-volume projects.

As roll-forming progressively bends metal in a single pass, it can move quickly. But when you need to change the bends you’re creating, you have to recalibrate the rollers. That’s why this process is better for large-volume projects. The larger the volume, the less each piece will cost for labor and setup.

Exploring Different Types of Sheet Metal Bending

Wed, 02 Feb 2022 15:12:02 GMT

When manipulating metal, there are several processes you need to consider for optimal workflow. Bending your sheet metal is one of these processes, and there are many ways to go about it. Exploring different types of sheet metal bending allows you to understand the best method for various projects, making the most efficient use of your fabrication processes.

Air Bending

With air bending, your metal sheet only touches your punch’s tip and your die’s sides. The die can be either V-shaped or square-shaped. The punch forces the metal to conform to your die, offering a quick and easy method for bending.

Air bending ranks among the most common methods that fabrication shops utilize, but it can come at the cost of precision. This drawback comes from the metal not making complete contact with the die, allowing the metal to potentially bend out of shape.

Folding is another widespread technique metal fabricators employ. The process requires the metalworker to attach clamping beams to the longer sides of their sheet metal.

The beams then rise and fold the sheet around a bending profile, manipulating the metal into the preferred shape. There are several crucial components to the folding process. However, metalworkers can largely automate the process due to the relative ease of folding.

Folding

Know Best Practices

When you need to make the most of your bending processes, you should understand different types of sheet metal bending methods. Often, fabrication shops don’t provide all the necessary work themselves, as it’s cheaper to seek third-part assistance than keeping everything in-house. Know what you can reliably accomplish, and always be aware of what sheet metal bending services you need to utilize to create a better product.

Coining

Like air bending, coining punches sheets into a die, forming the metal folds. But the main difference with coining is that it utilizes substantially more power than air bending. It uses 5 to 30 times the pressure of air bending. Thus, coining produces little to no spring back in the metal, providing high precision.

Although coining allows for more power and fidelity, it is an expensive process—far more so than air bending. This makes coining more uncommon among metalworkers who favor cheaper processes, even if they sacrifice some precision.

3 Ways To Reduce Operation Costs Using Metal Fabricators

Mon, 24 Jan 2022 15:16:06 GMT

Metal fabrication can be an expensive process that requires a lot of time, precision, and skilled workers. Due to the work’s complexity and the expertise of fabricators, metal fabrication can cost a company a small fortune. Knowing three ways to reduce operation costs of using metal fabricators can save a business unnecessary expense while retaining the same level of product quality.

Invest In the Most Appropriate Materials

A company can use a wide variety of different materials on their products such as stainless steel, ACM, copper, or aluminum. Each metal has certain properties that can make it ideal or challenging to work with, and each one comes with its own cost.

You must be aware of these advantages, challenges, and pricing when procuring materials. Weigh your options. Going with the less expensive alternative doesn’t necessarily harm your final product’s quality, but it can save you and your company money.

Designers often create intricate and interesting designs, but they aren’t always feasible when manufacturing them. Complex designs can cause production to drag out longer, require specialized equipment, and can demand more expensive metal.

The time and cost of creating these pieces can hit your company hard in two ways: the first, the obvious expenses of manufacturing intricate pieces. Second, you could alienate customers due to rising prices. Streamline your designs and make them practical, efficient, and high-qualit

Streamline Your Designs

Improve Profitability

It’s necessary to know several ways to reduce spending on your metal fabrication so you can increase profits. It’s a difficult balancing act, but spending less money to create the same product doesn’t mean diminishing its value or lessening its quality. Search for ways to save your budget and use those saving to further improve your processes.

Partner With Third-Party Companies

When a single company needs to deal with all the aspects of metal fabrication, it can become too great of a burden. The process requires a wide variety of skilled workers, specialized machinery, and floor space. The costs add up quickly.

By partnering with a third-party ACM fabricator, you can significantly cut down on the expense of keeping everything in-house. Outsourcing certain processes can take a major strain off your company and your workers, serving as a cost-effective option without sacrificing your product’s quality.

YEAH, WE HAVE AN AUTOMATED DOUBLE BENDING BRAKE... YEAH, IT'S 33 FEET

Fri, 21 May 2021 15:23:13 GMT

In the world of metal fabrication there's nothing quite like the heavy machinery. Most metal fabricating operations have a 10' mechanical or hydraulic brake but few have a 33ft automated, laser measured, double bending brake. Last year at Architectural System Fabricators there was talk of acquiring such a beast. We had to figure out how it would effect our fabricating process, how many more people we needed to hire to run it and even just where to put the behemoth. After a lot of hashing out the details we pulled the trigger.

It was delivered, professionally installed and plugged in. It lit up with the neon lights but was otherwise very anticlimactic. Our fabricators got to work setting it up and soon it was time for the first bend. He hit go and an automatic tray the length of the machine spits out a loading table which then senses the sheet metal and slides it inward. Ten pinching hand-like vices pinch down on the sheet simultaneously then there's a pause. If you've seen the movie Transformers, when Bumble Bee first transforms, that's what this was like. Over 40 hydraulic pistons working in unison to place 3 sizes of active tooling one over the other seamlessly bending metal from the leading edge to the trailing edge until a perfect K-Style gutter was presented by the same ten pinching vice hands that first grabbed it.

A brake of this size can accomplish just about any bend configuration at any length. Ours happens to be 33ft. We've had metal bending shops who have their own brakes even ask to work with us because of it. The accuracy of each bend along the entirety of the brake is down to +/- 0.5 degrees allowing for a much more efficient install. Our customers get their orders feeling confident that they are getting exactly what they asked for and always on time. The efficiency that this brake provides us plays a large role in our pricing making us extremely competitive from Boston to New York and everywhere in between.

AGING INFRASTRUCTURE CREATES ROOFING DEMAND; EXPECTED TO RISE THROUGH 2024

Fri, 21 May 2021 15:19:37 GMT

The ticking time bomb of infrastructure in America is showing itself, quite literally. Old steel is rusting through, roofs are failing more easily in storms and heavy weather and siding is crumbling. This has sparked a surge in demand for jobs and in turn a demand for steel and aluminum. Although this may seem like a tragic issue in material pricing, the pairing has actually created a very stable cost structure for the construction industry looking forward and this is just the beginning. Even though material prices are high the demand and aggressive competition for available work has created an internal race to land projects. Let's not forget where we were a year ago due to COVID-19. There were no projects, businesses weren't expanding, layoffs were rampant and the list goes on. Naturally it was assumed there would be a bounce back due to a recovering economy but take that now visible bounce back and add to it the absolute necessity for replacing this laden infrastructure. The compounding effect that we are beginning to see has created a steep trend leaving analysts describing what could be the highest growth spike EVER in the construction industry as a whole.

We've weathered the storm of the pandemic and now businesses everywhere are crawling out to fix what needs to be fixed. According to a study done by the Freedonia Group, U.S. Roofing demand is expected to rise up to 253 Million Squares come 2024. The reason rides parallels with the need to replace old failing roofs and the growing interest commercial builders are taking in new technologies in roofing materials that now help companies save on their utility bills. In addition many buildings have been neglected over the last year and a half because of business closures due to the pandemic. What we are seeing now is the return of businesses and the need for commercial real estate in the market. With this surge it is expected that roofing and building projects will be highly prevalent with some analysts even reporting a 27% rise year over year.

The amount of available projects are increasing but there is not enough material to complete these projects. Parts as simple as fasteners are in short supply. The current bottleneck holding back the process is the production of materials and it's supply chain. Companies that laid off their metal workers during the pandemic are now scrambling to hire back labor in order to keep up with demand and ramp up production. The key to this will be the ability for businesses to scale quickly without taking on more than they can handle. As lockdowns end, and building capacity legislation decreases, more workers can fill production lines. This will create a more efficient production system which will create more product for the industry. Until these companies are able to provide sufficient quantities of products, the market will be uneven and prices will be high. To mitigate this, companies should pre-purchase their materials to get them through the summer and fall so they can lock in prices. Lastly as foreign competition has been kept out due to Trump Administration tariffs, North American steel production will continue to scale. Prices will even out as a result of saturating the market with high end material producers which will serve to boost availability. According to analysts companies are beginning to report pre-pandemic levels of backlogged projects which illustrates the turnaround has in effect already happened.